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Replicade Tool Control Products

We offer bespoke tool kit supply and high-quality tool control foams, to improve safety, streamline production and reduce costs


Foam Inlays

Using our in-house CAD/CAM software, we produce high quality custom foam inlays for new and existing tools.

High Quality Foam - High Quality Finish

We use PlastazoteĀ® Foam which is closed cell polyethylene foam. It is lightweight, waterproof, oilproof, chemically inert, flexible and available in a large range of colours and densities

Each tool fits precisely into its foam inlay profile, minimising mis-organisation of tools. The two-color foam permits immediate visual audits. If you can see the alert color - a tool is missing

Patented Push-Downs

Our patented "push-down" system maximises the space available on a foam and makes it easy to remove a tool from the foam - push down on one end of the tool and the other end will pop up.


Bespoke Tool Kits

Each tool kit can be as unique as the job or engineer it is designed for. We have no minimum order.

We can source tools and cases

We are proud to be distributors for Stahlwille and Beta tools, but we are happy to source any specific tools you require for a particular tool kit.

We can also source the ideal case for your tools and work with you to optimise the tool layout over different layers, to group related tools together.



For larger tool storage, we offer full tool cabinet packages. Similar to bespoke tool kits, each cabinet can be customised in terms of layout and tools per drawer.

Electronic Access Cabinets

For larger tool control improvement projects, we are excited to offer multi-drawer electronic access cabinets, with centralised controlled access and a real-time transparent audit trail. This industry 4.0 solution is a game-changer for access control across larger sites.

Please contact us directly for more information and to discuss your requirements


Shadow Boards

A key element of 5S is to "straighten" by organising items to optimise efficiency and flow. Shadow Boards are an excellent way of organising multiple related tools 

Visual Organisation Vertically

Using our in-house CAD-CAM, we use the same process as our foam inlays to generate detailed profiles of each of the items and arrange them vertically for easy access and visual inspections. 


Jig and Kitting foams

Jig and Kitting foams allow a set of parts to be collated for ease of assembly or use, so all the different components are ready for the production line.

Custom labels or colour coding

Different foams can be colour coding for ease of identification and we can also add custom labels which makes part identification and reordering even easier

Replicade Satellites

Machine high quality foam inlays faster with a Replicade Satellite system

We offer the complete package for machining foam inserts using the process we have developed over two decades of delivering high quality foam inserts to the Aerospace and Automotive industries 

Replicade Design Software

We have developed the Design and CAM software in house in order to streamline the digitisation, reduce machining times while producing the best possible finish.

The software uses our patented push-downs to maximise the space on each inlay, while making each tool easy to remove.   

On Site Training

We will help you get up to speed with the whole end-to-end process, ensuring you can start machining high quality foams as soon as possible.


Replicade High Speed Machining Centre

These are the same high quality CNC machines we use every day. We will provide some foam as well to get you started. We will also provide a one year service for the Machining Centre.


We are happy to discuss additional options such as ongoing software support (post 12 months), additional training/servicing or custom software enhancements.

If you have existing CNC routers, we are also happy to discuss software only options.

Please contact us for a quote

Our team thrives on delivering high quality tool control solutions to clients. Get in contact, we'd be happy to discuss your Asset Control requirements