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Replicade Tool Control

If you are not sure where to start or are looking for help for an existing project, our experienced team can help  

Replicade Tool Control

We offer bespoke tool kit and toolbox supply and high-quality tool control/5S foams

Tool Boxes

We can provide foam tool control for toolboxes of any size and shape, with a contrasting alert colour to make auditing easier.                         

Complete Package

We can source the right case or cabinet for your project and we can also source tools for you


Mobile Kits

Mobile cases large and small can be fitted with custom foam to organize, protect and identify your components in a glance.

Digitisation can be done at your location

We do not need to remove tools from your facility to provide foam profiles.

Key Benefits

  • PATENTED PUSH-DOWNS - Our patented "push-down" system maximises the space available on a foam and makes it easy to remove a tool from the foam - push down on one end of the tool and the other end will pop up.
  • HIGH QUALITY FOAM - We use PlastazoteĀ® Foam which is closed cell polyethylene foam. It is lightweight, waterproof, oilproof, chemically inert, flexible and available in a large range of colours and densities!
  • HIGH QUALITY FINISH - Three-dimensional routing matches the profile of the tool to accurately position and protect the tools in the foam. 
  • EASY TO AUDIT - The two-color foam permits immediate visual audits. If you can see the alert color - a tool is missing!

Getting Started

Turning your items into tool control foams

  1. Determine the tooling requirements for your Project - Your Replicade rep can assist you in performing an initial tool audit. We are experienced with 5S or lean project reviews in cooperation with the manufacturing engineers, supervisors and line operators.
  2. Determine the storage space configuration which will work best for your application - This may be traditional tool boxes, shelving units, mobile cases, or work tables.
  3. Provide us with digital images of the items on our scanning grids - We can work with you to catalogue and digitally photograph all needed information at your location.
  4. Customise your foam - you can choose between different colour options and densities of foam. We can also add fingerholds, hand holds, tally holders and other options that will tailor your foam exactly to your requirements. 
  5. We will provide you with layout drawings once all the items are digitised - these show the finalised profiles, and how the items will be arranged on the foams. 
  6. Once you provide us with Layout Approval, your custom foam inserts will be sent for machining - the foam inserts are normally shipped two to three weeks after you have given us layout approval.
  7. Re-ordering is simple - A unique number is assigned to each foam insert layout to make re-ordering or future modifications very simple.



Drive to Deliver

Our team thrives on delivering high quality tool control solutions to clients. Get in contact, we'd be happy to discuss your Asset Control project!